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Professional Homogenizer Rebuilders
Dairy Engineering Company |
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At Dairy Engineering Company, we have vast experience in both the operation and maintenance of APV / Manton / Gaulin Homogenizers and High Pressure Pumps. We have the ability, people, and experience to build the homogenizer that you need for your application – not just offer you whatever happens to be lying around. We only sell completely rebuilt homogenizers and high pressure pumps. Our standard rebuilding service includes the following: |
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Wet-End Rebuild
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Drive-End Rebuild
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General
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Homogenizers / High Pressure Pumps
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The following is a list of the Homogenizers we have available, arranged (approximately) by the size of the different models. The prices shown include our rebuilding services, unless noted. Sample pictures of previously re-built machines can be accessed by clicking on the appropriate model number. If you wish pictures of a machine prior to or during rebuild, please contact us via e-mail at applications@dairyeng.com |
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Our stock can change quickly, so if you don’t see what you’re looking for, please call us at 303 423-2332 and ask for help regarding a homogenizer. |
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Most machines are supplied with 2-stage Homogenizing Valve Assemblies, unless specified. MC/MS (and newer) machines are fitted with hydraulic actuators, unless specified.
Nearly any machine listed as a ‘Homogenizer’ can be converted for use as a ‘High Pressure Pump’ – usually with no change in price.
Our stock changes frequently, so please call, e-mail, or check back.
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Model |
Max Pressure PSI |
Max Capacity Gal/Hr |
Description |
Price |
Notes |
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Updated: June, 2011 |
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MC140 |
Pressure |
Capacity |
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2000 |
12000 |
Gaulin MC140-2TPS Homogenizer |
$139,000 *
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* w/ NEW Cylinder Blocks |
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5000 |
4500 |
Gaulin MC140-5TBS Homogenizer |
$144,000 *
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* w/ NEW Cylinder Blocks |
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MS804 |
Pressure |
Capacity |
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1500 |
8000 |
Gaulin 804-1.5TPN Homogenizer, w/ MicroGap |
None Available |
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MC120 |
Pressure |
Capacity |
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2500 |
9000 |
APV Gaulin MC120-2.5TPS Homogenizer |
P.O.A.
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3000 |
6600 |
Gaulin MC120-3TBS Homogenizer |
P.O.A.
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MC100 |
Pressure |
Capacity |
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1700 |
9000 |
Gaulin MC100-1.7TPS Homogenizer |
$104,500
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Pressure |
Capacity |
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2500 (2200) |
5500 (6000) |
Gaulin MC75-2.5SPS Homogenizer |
$86,500
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w/ straight sided replaceable seats |
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1700 |
9000 |
Gaulin MC75-1.7TPS Homogenizer |
$104,500
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Pressure |
Capacity |
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8000 |
1200 |
APV Gaulin MS45-8TBS Homogenizer |
$94,500 *
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* w/ NEW Cylinder Block |
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5000 |
2200 |
Gaulin MS45-5TBS Homogenizer |
$79,500
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5000 |
2200 |
Gaulin MC45-5TBS High Pressure Pump |
$74,500
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4000 |
3600 |
Gaulin MC45-4TPS Homogenizer |
$72,250
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Tapered Nylon Gaskets |
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3000 |
4000 |
Gaulin MC45-3TBS Homogenizer |
$76,250
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3000 |
4000 |
Gaulin P45-3TBSX High Pressure Industrial Pump |
P.O.A
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External motor/drive not included. P-style frame. Several available |
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2500 |
5500 |
Gaulin MC45-2.5TPS Homogenizer |
$73,500
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Pressure |
Capacity |
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1000 |
8000 |
APV G90-1P High Pressure Pump
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$68,500
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Also called APV90-1P |
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APV APV90 or G90 Homogenizer – Rebuilt Frame only (no head) |
$36,000
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MS803 |
Pressure |
Capacity |
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1500 |
4500 |
Gaulin 803-1.5TPN Homogenizer w/ MicroGap |
P.O.A.
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Spare Head Available for emergency backup |
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Pressure |
Capacity |
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5000 |
1500 |
Gaulin K24X-5RA Homogenizer |
$32,000
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Open-cap Style “RA” Head |
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3000 |
2500 |
Gaulin K24-3PS Homogenizer |
$33,750
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Conversion to replaceable seats available |
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2200 |
4500 |
Manton Gaulin K24X-2RA Homogenizer |
$32,000
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Open-cap Style “RA” Head |
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Gaulin K24 Homogenizer, Rebuilt Frame only (no head) |
$18,000
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Pressure |
Capacity |
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8000 |
600 |
Gaulin MC18-8TBS Homogenizer |
$51,250
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5000 |
1200 |
APV Gaulin MC18-5TBS Homogenizer |
$51,500
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5000 |
1400 |
Manton Gaulin MC18-5SPS Homogenizer |
$46,500
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w/ straight sided replaceable seats. |
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3000 |
2200 |
Gaulin MC18-3SPS Homogenizer |
$46,500
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w/ straight sided replaceable seats. |
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3000 |
2800 |
Gaulin MC18-2.5TPS Homogenizer |
$51,500
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2000 |
3300 |
Gaulin MC18-2TPS Homogenizer |
$49,500
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G55 |
Pressure |
Capacity |
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8700 |
685 |
APV Gaulin G55-8.7B Homogenizer |
$56,500
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Also APV55-8.7B Explosion Proof |
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K12 |
Pressure |
Capacity |
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None Currently Available |
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Pressure |
Capacity |
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8000 |
180 |
Gaulin M12-8TBS Homogenizer |
$49,000 *
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w/ All NEW Cylinder Block |
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3000 |
900 |
Gaulin M12-3TPS Homogenizer |
$37,750
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Pressure |
Capacity |
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8000 |
180 |
Gaulin M6-8TBS Homogenizer |
$29,000
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5000 |
450 |
Gaulin K6-5SBS Homogenizer |
$26,250
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w/ straight sided replaceable seats. |
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3000 |
600 |
Gaulin M6-3TBS Homogenizer |
$37,500 *
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* w/ All NEW Cylinder Block |
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Pressure |
Capacity |
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3000 |
210 |
APV Gaulin K3-3BS Homogenizer |
$21,750
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Conversion to replaceable seats available. |
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3000 |
260 |
APV Gaulin K3-3PS Homogenizer |
$21,250
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Conversion to replaceable seats available. |
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Ultra High Pressure Homogenizers |
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Often used for pharmaceutical cell rupture or liposome applications |
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16.51H |
Pressure |
Capacity |
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12000 |
50-100 |
APV Rannie 16.51H Homogenizer, Ceramic Plungers |
$24,500 |
Cell Rupture Design, Bio Pharm Specs, 2 available |
Niro |
Pressure |
Capacity |
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15000 |
70 |
Niro Soavi NS3011H Homogenizer, Ceramic Plungers |
$31,500 |
Complete with feed pump & cooling equipment. |
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30CD |
Pressure |
Capacity |
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15000 |
30 (Fixed) |
APV Gaulin 30CD Homogenizer, Ceramic Plungers |
$22,500 |
Pilot Plant Cell Rupture Design |
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Lab Homogenizers |
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While not always “benchtop”, these homogenizers are used for laboratory scale testing. |
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Pressure |
Capacity |
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10000 |
15 |
APV Gaulin 15MR-8TA Lab Cell Rupture Homogenizer, Single Stage |
$14,000 |
Single Stage CD Homogenizing Valve Suitable for Biotech Cell Rupture Applications. 10K Pressure sustainable for 20 minutes. |
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8000 |
15 |
Gaulin 15MR-8TBA Lab Homogenizer, 2-Stage |
$13,500 |
Standard Food Grade Version (+$500 for Tungsten Carbide) |
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8000 |
15 |
Gaulin 15MR-8TBA Lab Homogenizer, Single Stage |
$12,750 |
Standard Food Grade Version (+$500 for Tungsten Carbide) |
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8000 |
15 |
Gaulin 15M-8TBA Lab Homogenizer, 2-Stage |
$8750 |
Older, floor-stand model |
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8000 |
15 |
Gaulin 15M-8TA Lab Homogenizer, Single Stage |
$8000 |
Older, floor-stand model |
Niro |
Pressure |
Capacity |
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21000 |
2.5
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Niro Soavi NS1001L Ultra High Pressure Lab Homogenizer |
$15,250 |
Benchtop Model |
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12000 |
5 |
Niro Soavi Panda Lab Homogenizer |
$12,500 |
Benchtop Model |
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Older Machines |
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These older machines are available for parts – either in whole or a piece at a time. |
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Pressure |
Capacity |
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MF45 |
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Gaulin MF45-3PS Homogenizer |
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Available for Parts Only or if you already have one. |
MF18 |
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Gaulin MF18-3PS Homogenizer |
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Available for Parts Only or if you already have one. |
7DD |
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Crepaco 7DD Homogenizer |
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Available for Parts Only |
5DD |
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2500 |
2750 |
Crepaco 5DD425 Homogenizer (3 available) |
$13,500 |
5DD6, 5DD650, 5DD775 also available |
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5DS |
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2500 |
2200 |
Crepaco 5DS650 Homogenizer |
$15,000 |
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CGD |
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3000 |
2000 |
Gaulin 2000 CGD Homogenizer |
$20,500 |
Size 24 frame |
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Components |
applications@dairyeng.com |
The following table lists various homogenizer parts & components we have available for sale. This inventory changes faster than anything else, so please call or e-mail to check availability.
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Model |
Description |
Price |
Notes |
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MC120 |
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MC120-2TPS 2000 PSI, 10000 GPH Cylinder Block |
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MC120-2.5TPS 2500 PSI, 9000 GPH Cylinder Block |
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MC120-2.5TBS Industrial Cylinder Block |
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w/ External Inlet Manifold for Latex |
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MC120-3TBS 3000 PSI, 6000 GPH Cylinder Block |
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MC120-3TPS 3000 PSI, 7500 GPH Cylinder Block |
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MC120-12RBF 12000 PSI, 1700 GPH Wet End Assy |
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MC/MS45 |
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Crankshaft, Good Used |
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Crankshaft, Rebuilt |
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Bull Gear, Good Used |
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Connecting Rod Assembly, Good Used |
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Connecting Rod Assembly, New |
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MF45 |
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Cast Iron Frame w/ SS Skin (partial) |
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Bullgear / Pinion Gear |
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Crankshaft, Good Used |
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Connecting Rod Assembly, Good Used |
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K24 |
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Complete Power End Assembly |
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Cast Iron Frame, Complete |
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Crankshaft, Good Used |
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Crankshaft, Rebuilt |
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Bull Gear / Pinion Gear |
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Connecting Rod Assembly, Good Used |
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803 |
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Complete Wet End Cylinder Block w/ MicroGap |
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MC/MS18 |
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MC18-5PS Cylinder Block, 5000 PSI, Good Used |
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Spare Crankshaft, Good Used |
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Connecting Rod Assembly, Good Used |
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Connecting Rod Assembly, New |
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MF18 |
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Cast Iron Frame w/ SS Skin |
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Bullgear / Pinion Gear |
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Crankshaft, Good Used |
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Connecting Rod Assembly, Good Used |
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K12 |
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Complete Power Frame |
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Connecting Rods, Good Used |
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ONLY with core trade-in |
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M12 |
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New Bull Gear / Pinion Gear |
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K/M6 |
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Complete Power End Assembly |
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Cast Iron Frame, Complete |
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New Bull Gear / Pinion Gear |
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15M |
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Complete Power End Assembly |
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7DD / 7DS |
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Complete Crepaco Power End Assembly |
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Crankshaft, Good Used |
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Cylinder Block, Good Used |
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5DD / 5DS |
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Complete Crepaco Power End Assembly |
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Pricing on parts depends strongly on the condition of available trade-in ‘cores’, so please call or e-mail for quote.
Services Available
These services are available either along with a rebuild or separately. Please call for exact pricing.
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Common Options |
Price |
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Conversion of integral seats to replaceable, straight sided seats |
$2500 to $3500 |
Depends on machine size. |
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Conversion to Tungsten Carbide Homogenizing Valve components |
$300 to $1000 |
Depends on machine size & config. Not available on all models. |
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Conversion to Tungsten Carbide Suction/Discharge Valve Seats |
$1200 to $3000 |
Depends on machine size |
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Addition of second stage to single stage machine (if not originally equipped) |
$3000 to $6000 |
Depends on machine size. |
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Homogenizer Rental / Homogenizer Leasing |
(varies) |
For emergency or short term situations, we can arrange to rent / lease a machine. Availability varies. |
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f you wish to receive a quotation or have questions regarding any of the
homogenizers or components listed here, please email us at applications@dairyeng.com
or call us at (303) 423-2332.
